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Black Matte Ceramic Glaze Formulation for Sanitaryware/Tableware

Black Matte Ceramic Glaze Formulation for Sanitaryware/Tableware

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Venkatmani

Author

RM & Formulation
2 min read
8033 views

Black matte glaze in sanitaryware is one of the most challenging finishes to achieve consistently. The final appearance depends heavily on the firing curve, oxidation conditions, and raw material interactions.

This article provides a base formulation that can be used as a starting point for developing a stable black matte glaze. Further fine-tuning is required based on plant conditions.

Note: Black matte glaze development is highly sensitive to firing profile and kiln atmosphere. Small adjustments can significantly impact the final surface.

Base Black Matte Glaze Formulation

Raw Material Percentage (%)
Potash Feldspar 30%
Soda Feldspar 06%
Quartz 12%
Calcite 15%
China Clay 07%
Calcined Kaolin 07%
Zircon 03%
Barium 08%
Talc 05%
Alumina 07%

Additives

Additive Percentage (%)
CMC 0.2 – 0.5%
Black Stain 8%

Key Development Considerations

  • Maintain consistent firing temperature and soaking time.
  • Control oxidation conditions carefully during firing.
  • Adjust zircon content to control matte effect.
  • Fine-tune stain percentage for depth of black shade.
  • Monitor glaze thickness during application.

Conclusion

This formulation should be used as a starting base for developing a black matte glaze in sanitaryware applications. Due to variations in raw materials and kiln conditions, it is essential to perform plant-level trials and optimize accordingly.

Practical Tip: Always validate the glaze through lab trials before full-scale production to avoid defects such as uneven matte finish or color variation.

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Written by

Venkatmani

Ceramic industry professional & content contributor.

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